Battery Extrusion And Puncture Test Machine LBPT-A10

The Battery Extrusion and Puncture Test Machine LBPT-A10 is specifically designed to evaluate the mechanical safety of lithium-ion and other battery types. It simulates conditions such as extrusion and puncture that may occur during transportation, usage, or disposal. By recreating real-world mechanical stress scenarios, the machine ensures batteries are tested for fire, explosion, or leakage risks. The results help determine compliance with international battery safety standards and aid in the development of safer battery designs. This equipment is essential for R&D facilities and battery manufacturing environments prioritizing safety validation.

The Battery Extrusion and Puncture Test Machine LBPT-A10 uses a servo-controlled system that allows precise control over force, speed, and stroke for both extrusion and puncture tests. During the extrusion process, a controlled force is applied to compress the battery from specific directions based on its shape and type. For puncture testing, various steel needle sizes are used to penetrate the battery surface at adjustable speeds and forces. These test parameters can be modified through a computer interface, enabling customized test scenarios. The setup ensures consistent, repeatable testing conditions that reflect industry-specific use cases.

The Battery Extrusion and Puncture Test Machine LBPT-A10 incorporates several safety features to ensure secure operation even during extreme testing conditions. The machine includes a 100 mm smoke exhaust port for proper ventilation of gases released during testing. It also features a 200×200mm pressure relief port that automatically activates in case of internal pressure build-up due to battery reaction. The internal chamber is built from stainless steel, providing resistance against heat and corrosion. Additionally, software-based monitoring and emergency stop functions help operators maintain control and respond quickly to any anomalies.

This machine is designed to accommodate a wide range of battery formats, including cylindrical, prismatic (square), soft pack (pouch), coin, and button cells. Test guidelines ensure that extrusion is applied in a specific orientation suited to each battery type. For instance, cylindrical cells are compressed along their longitudinal axis, while flat sides are used for soft pack and prismatic batteries. This flexibility makes the LBPT-A10 suitable for manufacturers and researchers working across various battery formats used in consumer electronics, electric vehicles, and energy storage systems.

The Battery Extrusion and Puncture Test Machine LBPT-A10 is managed through an independent computer system with dedicated software that enables full control over testing parameters. Users can adjust force levels between 1 to 20 kN, puncture speed between 1 to 200 mm/s, and set the stroke length according to test needs. The machine offers high accuracy, with a displacement accuracy of ?±0.1 mm and pressure control accuracy of ±0.5%. It supports multiple unit conversions such as kgf, N, kN, and lbf for international usability. This precision ensures consistent test data, aiding both quality assurance and regulatory compliance.

Labtron Battery Testing Equipment is designed to evaluate the safety, performance, and durability of lithium-ion and other types of batteries under various mechanical and environmental conditions. These systems simulate real-world stress scenarios such as thermal exposure, puncture, impact, short-circuit, and combustion to help identify potential safety hazards before batteries are released into the market. By performing these tests, manufacturers and research facilities can ensure that batteries comply with international safety standards, reduce the risk of thermal runaway or fire, and enhance product reliability and consumer safety.

Labtron Battery Testing Equipment is widely used across industries that rely on rechargeable batteries as a core component of their products. These industries include electric vehicles, consumer electronics, medical devices, aerospace, power tools, and renewable energy storage systems. Battery manufacturers, R&D laboratories, compliance testing agencies, and quality control departments utilize these testing systems to verify the structural integrity and safe performance of battery cells, packs, and modules.

Labtron offers a wide range of battery testing systems capable of conducting essential tests such as flame resistance, puncture, extrusion, short-circuit, drop, and high/low temperature exposure. Some models are equipped with advanced features like real-time data acquisition, programmable control interfaces, and video monitoring to record test procedures for documentation and analysis. These tests simulate conditions batteries may face during shipping, storage, everyday use, or in the event of a malfunction.

Labtron prioritizes operator and facility safety by integrating multiple protective features into its battery testing systems. Equipment typically includes a double-layer tempered glass observation window with stainless steel mesh for secure viewing, smoke exhaust ports for safe gas release, and pressure relief vents to manage internal buildup during combustion or explosion scenarios. Additionally, chambers are built with corrosion-resistant stainless steel and cold-rolled steel to endure repeated high-temperature and mechanical impact testing.

Yes, Labtron offers customizable configurations to meet the specific requirements of different testing environments and battery types. Users can request modifications in chamber dimensions, control interfaces, test speeds, environmental parameters, and sensor options depending on their testing protocols and international compliance standards. For instance, manufacturers working with larger battery modules or EV packs may require extended temperature ranges, reinforced safety enclosures, or automated data logging systems.