Fan Filter Unit

Labtron’s Fan Filter Unit (FFU) is a modular air-cleaning system that integrates a fan, pre-filter, and HEPA (or ULPA) filter into a ceiling grid unit. It draws contaminated room air through the pre-filter, then pushes it through the high-efficiency filter, supplying downward laminar or turbulent airflow to maintain ISO-class cleanliness. These units are essential in cleanrooms and microenvironments, enabling precise control of air supply directly above the workspace. FFUs operate either independently or as part of a larger HVAC system, often arranged in arrays to meet air change-per-hour requirements for ISO classes.

Labtron’s FFUs are typically built in standard ceiling grid dimensions such as 2×2?ft, 2×3?ft, and 2×4?ft, though custom sizes are possible. These units come fitted with HEPA filters as standard—with 99.99% efficiency offer ULPA options to achieve up to 99.999% efficiency for ultra-critical applications Prefilter stages, extend the life of the primary filters. Some FFUs feature advanced designs like knife-edge filters or PTFE media to meet tight sealing and contamination control needs.

Labtron’s Fan Filter Units use either PSC (permanent split capacitor) or ECM (electronically commutated) motors. PSC motors offer fixed or stepped speed control, providing reliable airflow at lower cost. ECM motors, in contrast, enable variable-speed control, smoother airflow, more precise pressure maintenance, and significant energy reductions—often 30–50% savings over PSC units. This not only reduces long-term operational costs but also mitigates noise and extends motor lifespan.

The number of FFUs needed depends on room size, desired air changes per hour (ACH), and ISO cleanroom class. For example, ISO 5 often requires hundreds of units operating together to maintain 500–750 ACH, while lower classes need fewer. Each FFU typically delivers 600–1,000 CFM, so designers calculate unit count based on airflow volume and room volume. This ensures uniform air velocity across the ceiling to sustain laminar flow and positive pressure.

Yes—advanced FFUs, especially ECM models, support integration with building management systems (BMS) and can be controlled via protocols like Modbus or BACnet. They can feature auto-control cards and sensors to modulate fan speed and airflow in real time, based on pressure or particulate readings. This networked capability allows centralized monitoring and optimization of hundreds of units across cleanrooms, improving energy efficiency and ensuring environmental compliance.