Single-shaft High Speed Disperser

Labtron single-shaft high speed disperser is an industrial mixing device designed to blend, disperse, and emulsify various materials using a rapidly rotating blade. It operates by generating a vortex through high-speed rotation, drawing materials from the top to the bottom of the mixing vessel. This promotes efficient dispersion of solids into liquids, reducing particle size and forming uniform mixtures. The disperser typically features variable speed control and customizable blade types. It is ideal for applications involving medium to high-viscosity substances. The single-shaft configuration makes it compact and cost-effective. It ensures consistent product quality with repeatable results. This equipment is widely used in paints, coatings, adhesives, and chemical industries.

Labtron supplies single-shaft high speed disperser. The primary advantage of a single-shaft high speed disperser is its ability to achieve fine dispersion quickly and efficiently. It reduces processing time and energy consumption while maintaining consistent product quality. With variable speed and blade options, it adapts easily to different viscosities and formulations. The design offers easy maintenance and cleaning access, improving overall productivity. Its compact structure takes up minimal space in production environments. The hydraulic lift ensures precise blade positioning for better process control. Real-time speed display and digital controls enhance operator accuracy. Overall, it delivers optimal performance with minimal operational complexity.

Labtron’s Single-shaft high speed dispersers are commonly used in industries such as paints and coatings, inks, adhesives, sealants, chemicals, pharmaceuticals, cosmetics, and food processing. In the paint industry, they are used for dispersing pigments into resins and solvents. In the pharmaceutical and cosmetic sectors, they emulsify creams, gels, and pastes for smooth, uniform texture. The adhesive and sealant industry uses them to mix polymers and fillers. In chemicals, they help achieve stable emulsions and suspensions. These dispersers also aid in blending flavoring and additives in the food industry. Their adaptability to various viscosities and batch sizes makes them highly versatile. This broad utility enhances their value across production environments.

Labtron’s Single-shaft high speed dispersers support various blade types depending on the application and material characteristics. The most common is the toothed disc blade, which provides high shear force for effective particle dispersion. Other blade types include anchor blades for high-viscosity materials, and propeller blades for gentle mixing or fluid movement. Each blade type serves a specific mixing function to achieve the desired consistency and quality. Some models allow easy blade swapping for multi-product versatility. Blade diameter is also critical-larger blades like ?280 or ?300 enhance dispersion for bigger batches. Choosing the right blade ensures optimal energy transfer and uniform mixing. The compatibility with multiple blades makes the system more flexible.

The hydraulic lift system in a single-shaft high speed disperser provides controlled vertical movement of the shaft and blade. This allows the operator to precisely position the blade at the optimal depth for efficient dispersion. It enhances mixing quality by ensuring that materials are evenly processed throughout the container. The lift system also simplifies loading and unloading of the vessel. By adjusting the height easily, operators can adapt the disperser for different batch volumes. It improves workplace safety by reducing manual handling. In multi-batch production, this feature accelerates workflow and increases productivity. Overall, the hydraulic lift offers ergonomic and process advantages.